Lever principle is one of basic principles
of mechanics. If we try to have a deep understanding of discovery
of lever principle, we may make a case study of traditional steelyardmaking
and historical records in China. Helped by the Chinese Academy of
Sciences and the Chinese Research Institute of Metrology, Professor
Jürgen Renn, Director of MaxPlanckInstitut für Wissenschaftsgeschichte,
and his assistant, Mr. Matthias Schemmel, visited China, and made
an investigation of steelyardmaking in the Tongzhou District (originally
called Tongxian) of Beijing and Changsha of Hunan Province in August,
1998.[1] They consulted steelyardmakers on a series of questions,
and then the makers answered them and showed how to make a steelyard.
Prof. Renn and Mr. Schemmel recorded what makers said, and videotaped
what makers did. Additionally, they took pictures. A few months later,
Prof. Zhang Baichun summed up findings materials Prof. Renn and Mr.
Schemmel had collected, and combined them with historical records
of steelyards. After these three scholars had exchanged their viewpoints,
this research report on came into being.
Perception about lever was accumulated during the extensive application
of technology in ancient China, and rules of practices were gradually
formed. However, meaning of concepts, the relations between them,
and the distance between the practices and theory of lever principle,
are still should be clarified.
One. Brief Historical Retrospect
‘Quanheng’ (权衡) is the term used to name
all apparatuses for measurement of weight in ancient China, i.e.
balances and steelyard (杆秤). During the preQin days (i.e. before
221 B.C.), Chinese people had already started using ‘quanheng’
and other apparatuses to weigh. The Qiubojun Bronze Weight (右伯君铜权),
which is now kept in Museum of Chinese History, has been attributed
to be an article from state Qin in later time of Spring and Autumn
Period.[2] It has a ‘biniu’ (鼻纽, a hole on the top for threading
a cord), which is not substantial to say that the subject is a moving
weight（秤砣, ‘chengtuo’）of steelyard. During the Warring States Period,
application of ‘quanheng’ had become more popular. An intact ‘quanheng’,
an equalarmed balance, used during the transition stage of Spring
and Autumn Period to the Warring States Period (about 4 B.C.3 B.C.)
was excavated at Zuojiagong Mount, Changsha, Hunan Province.[3]
‘Quan’ (权) and ‘heng’ (衡) were frequently mentioned in early documents
of the preQin days. The Mohist gives a qualitative account to ‘quanheng’
and issue of balance.
Promoting the standard for measuring apparatus,
which was made up by Mr. Shangyang and had been in practice for
over a hundred years in the State of Qin, Qinshihuang (the first
emperor of Qin Dynasty) standardized apparatus for measurement over
the nation.[4] The Han Dynasty took over Qin’s practice. Lulizhi
(Record of laws and rules) in Han Shu, (Book on history of Han Dynasty)
explains: “‘quanheng’, i.e. ‘heng’ is balance; ‘quan’ means heaviness.
‘Heng’ may be achieved by balancing weight of an object with heaviness
of ‘quan’.” And also: “‘heng’ merges while heaviness of ‘quan’ is
equal to the weight of weighted object.”[5] This rule is applicable
to balance at least. Archeology study indicates ‘quanheng’ of Qin
and Western Han dynasties were equalarmed balance, ‘quan’ was weights;
after Western Han, some ‘quan’ became moving weight of unequalarmed
balance.[6]
Documents of Han Dynasty and later times
imply steelyard had been in use in Eastern Han Dynasty. Zhongnidizi
lizhuan (Profile of Students of Confucius) in Shiji (Records of
the Historian) accounts: “a balanced situation of onethousandjun
object would be broken if putting on minute weight on either side”(千钧之重，加铢两而移,
‘qianjun zhi zhong jia zhu liang er yi’).[7] ‘Yi’(移) here means
location of moving weight or the heaviness is going to change. It
is talking about a steelyard if the moved object is ‘quan’ along
the beam. Mr. Zheng Xuan (A.D.127200) of Eastern Han Dynasty, annotated
Yue Ling in Li Ji (The Book of Rites) as “beam of steelyard is named
‘heng’”, “‘cheng chui’ (moving weight) is named ‘quan’” (“秤上曰衡，“秤锤曰权”).[8]
‘cheng chui’ is supposed to be moving weight.
There appeared official steelyards during
North Wei period (A.D.386534), even ‘chenglou’ (秤漏, steelyard
clepsydra), a kind of chronometer too.[9] During later period of
Tang Dynasty (A.D.618907), one ‘liang’(两), a weight unit, was made
up of ten ‘qian’(钱). In Song Dynasty (A.D.9601279), one ‘qian’
was divided into ten ‘fen’(分), and one ‘fen’ consisted of ten ‘li’(厘).[10]
Liu Chenggui, an official of Song Dynasty, made a precision steelyard
of smaller size—‘dengzi’(戥子). Its popular name is ‘dengcheng’
(戥秤). Liu also cast a set of weight as standard during the reign
of emperor Jingde, setting precise standards for moving weight,
weight of the pan, length of beam of steelyard as well as extent
of division.[11] As a standard of measurement, it consisted of two
series: one followed Qin’s and Han’s nondecimalbased system, which
was using ‘shu’(黍), ‘lei’(累), ‘zhu’(铢), ‘liang’(两) as measuring
units; the other one was of decimal system which had been put into
use after Tang Dynasty with ‘hao’(毫), ‘li’(厘), ‘fen’(分), and ‘qian’(钱)
as units, whose maximum weighed capacity was one and half ‘qian’
and minimum measuring unit was ‘li’.[12] During Yuan Dynasty (12061368),
the official steelyard gradually trended towards measuring apparatus
with fixed standard for moving weight and steelyard. However, moving
weight of that time hadn’t yet met requirement of precision.[13]
In a book completed in 1638, Alvaro Semedo
(15851658), a Portugal Jesuit, accounted: Chinese never weigh things
with balance, instead, they measure lighter objects using steelyards.
Beam of steelyard is made of wood but not iron; silver and copper
dots on steelyard’s beam are used as indicator of scale. Chinese
people have different kinds of steelyards. Steelyard of medium size
has three lines of dots on beam, the first line is for indicating
weight ranging from 35O.Z; the second line for heavier weight,
climax of this scale is 10 O.Z; the last line is for 20 O.Z.. While
weighing precious metals, such as gold and silver, or herbal medicine,
white bony beams with black strokes as scale are used.[14]
During Ming Dynasty (13681644) and Qing
Dynasty (16161911), the Board of Works (工部) administrated making
of measuring apparatus. During the first days of Qing, weighed capacity
of steelyards of different sizes varied. Capacity of larger steelyards
was a hundred ‘jin’(斤), and smaller ones were used to indicate weight
ranging from 10 to 50 ‘jin’; steelyard with smaller pan may handle
weight from 2 ‘jin’ to 16 ‘jin’, while larger ‘dengzi’ was designed
for weight ranging from 50 ‘liang’ to hundred ‘liang’, and smaller
‘dengzi’ for 10 ‘liang’ to 30 ‘liang’.[15] The Board of Works ordered
craftsmen to make steelyards and ‘dengzi’ (small steelyards) while
needed.
After establishment of the Republic of
China, the Ministry of Industry and Commerce took charge of standardizing
apparatus for measurement. In “Bill on Standard for Measurement
of the Republic of China” issued in July, 1928, it was stipulated:
one third of a meter is one ‘chi’(尺), half of a kilo equals to one
‘jin’, one ‘jin’ is made up of 16 ‘liang’ (one ‘jin’ was 10 ‘liang’
in the original draft).[16] The government of Republic of China
published “Law Concerning Measuring Apparatus of Republic of China”
in February, 1929, in 1931 revised “Regulation on Implement” which
was concerned with making, inspecting as well as testing of measuring
apparatus. All stipulations concerning steelyard may well be summed
up as followed:[17]
1. Hardwearing and noncontractile materials are stipulated for
measuring apparatus making; wood used is limited to the dried ones,
while reactive metal should be coated with paint ;
2. Blades of measuring apparatus and parts contacted with the blades
should be made hard and smooth, concerned materials are limited
to steel, glass and jade. Parts of fulcrum and hangingpan point
(重点,‘zhongdian’, on which a pan or a hook is hung) are supposed
to be made of metals of proper rigidity;
3. Materials such as leather thread and flaxen thread should be
applied in parts of fulcrum and hangingpan point, if maximum weighed
capacity of steelyard, whose sensitivity is not supposed to exceed
one percent of weighting capacity, is below 30 ‘jin’;
4. Maximum number of the lifting cord of steelyard （秤纽, ‘chengniu’）is
two. The two lifting cords should be set on either side of steelyard’s
beam separately, hook or pan of steelyard are supposed of versatile
function; this stipulation is not applicable to steelyard whose
weighting capacity is below 30 ‘jin’;
5. Moving weights may be sorted into different categories according
to their shapes, such as cone or pyramid. Iron moving weight should
be properly cast with a hole, so that it’s easily to testify quality
of metal used as well as to increase and decrease the weight of
moving weight, weight of moving weight ones mustn’t lighter than
one thirtieth of maximum weighting capacity;
6. Weight indicated by a scale interval may not lighter than sensitivity
of a steelyard, the sensitivity should be below one towhundredth
of weighed capacity;
7. While testing steelyard, followed procedures should be taken:
first check weighed capacity; secondary, put on or take off a weight
of sensitivity or the minimum weight that may be indicated by the
shortest scale interval, see if the extent, that the beam moves,
is more than one thirtieth of distance between fulcrum to end of
the beam.
Records about steelyard from documents
of ancient China were quite rough, making it difficult for today’s
people to learn complex details and knowledge about steelyardmaking.
Modern Chinese craftsmen’s practices of it provide plenty of information.
Two. Steelyardmaking in the Tongzhou District of Beijing
Demand for steelyards used to be quite large,
all rooms at Weighing ApparatusOverhauling Station of Tongzhou
District were workshop for steelyardmaking. Later, the state government
promotes electronic system to replace steelyard, accordingly the
output of it drops sharply. Mr. Ai Chun, head of the Measurement
Bureau, kept two people continuing the production. Followed are
the procedure of their practice of steelyardmaking with weighting
capacity of 15 kilo.
(One) Planing Beam
Wood used to make steelyard is supposed
of good quality, according to craftsmen. They pick up a certain
kind of wood, make a bar into a beam for a try, check the beam every
few days. After several rounds of test, it may be detected if the
wood is of stale quality. They had tested imported woods, such as
Litchi wood, but their qualities are unreliable. Besides hardwoods,
such as mahogany and ormosia henryi, jujube wood is main material
for steelyardmaking in Beijing and northern area. Jujube wood probed
to be of stable quality in tests and turns to be an ideal choice.
Of course, the specific gravity of rods isn’t absolute same. Usually,
specific gravity of wood near core of a tree is denser than that
near skin, however, the difference wouldn’t be significant, but,
when wood is wet, its specific gravity would increase.
Xincheng, a county of Hebei Province, is
a location famous for steelyard’s beam production. Hightemperature
heating and soda are used to treat crude material: i.e. put jujube
wood into water to be seamed and boiled for an hour.[18] After twomonth
natural airdrying, next making phase may be started. At first a
jujube rod is sew into bar carrying a square transversal section,
then the bar is planed into a beam.
While roughly treated jujube wood rods
are purchased, straight, nonknobs (knotty, gnarl), noncracks ones
are needed. First of all, craftsman goes on scraping beam with plane,
till it meet requirement of straightness and shape (fig.1). This
procedure needs about 10 minutes. Then, abrade surface of the beam
with sand paper to make it smoother (fig.2).
fig.1
planing beam/图1 刮 杆
fig.2
abrading beam/图2 打磨秤杆
(Two) Making Sleeve
1. Draw a circle on surface around the thicker end of beam and a
straight line, which crosses the circle, with a piece of copper
on the end of the beam (fig.3).
fig.3
drawing a circle and a straight line/图3 划印记
2. Wind a small galvanized iron sheet against an iron beam (fig.4),
and shape the sheet into a sleeve (protecting sleeve) by beating
two ends of it with an iron bar.
fig.4
shaping the sheet into a sleeve/图4 卷帽套
3. Whittle both ends of the wood beam with a plane iron according
to the marks made, shaping them into conical contour, then match
them with the sleeve by filing the conical contour (fig.5).
fig.5
filing conical contour/图5 锉锥面
4. Hoop the thicker end with the sleeve, cut the sleeve’s edge smooth
against edge of the beam with steel saw. Trim outside edge of the
sleeve with a pair of scissors, leveling it to the end of the beam.
Then file the outside edge of the sleeve smooth, it’s not necessary
to fix the sleeve to the beam now.
5. Burn a hole diametrically at the thicker end of the beam using
a burnt iron pole with square transverse section to install knife
of hangingpan point (fig. 6). Distance between the hole and the
end should take 7 portions to ensure Uholder of the knife for hanging
a pan may move flexibly round the axis at the end of the beam, if
the length of pyramid at the thicker end is divided into ten equal
sections (fig. 7).
fig.6
position of hole /图6 方孔的位置
fig.7
position of hole and moving of Uholder/图7 孔的位置与刀承的活动
6. Whittle the thinner end of the beam to install a sleeve. Plane
it down and then make it fine with a file. The procedure is similar
to the one for the thicker end.
7. Put the sleeve on to the thinner end, temp it firmly till it
clamps the end tightly, then fix it with tiny nails. Cut outside
edge neatly with scissors and file it smooth then. Decorating effect
of copper sleeve popular before is better than present ones.
8. Punch two holes on the sleeve for the thicker end with steel
saw and punching tool, making the two hole overlapped with the one
on the beam.
（Three）Setting Fulcrum Knife
This procedure is also called ‘tiao fenliang’
(挑分量) or ‘jiao fenliang’ (校分量)，namely to fix location for fulcrum
knife and install ‘daoniu’ (刀纽, lifting cord) by experiment。’Fenliang’
(分量) means weight. ‘Blade’ of fulcrum is actually a certain kind
of pin made of carbon steel no.45. Make two edges at both ends of
pin by shaving surface of the pin lengthwise to eliminate friction
and guarantee sensitivity of the knife. Consequently, the pin acquires
the name of “knife”. Sensitivity of pin (or knife) tends to degrade
remarkably if pin has a bent surface. As pressure upon edges is
high, the edges are easily worn away, both edges and parts contacting
with the edges must be processed through quenching treatment. According
to stipulations in “Steelyard Testing Regulation JJG1786”, hardness
of knife and Uholder of knife should be above HRC50.[19] While
testing knife, a qualitative knife is supposed to have straight
edges, no dent on them. Knife should be replaced if it is worn and
torn seriously.
Details of this procedure are listed below:
1. Install knife in a hole at hangingpan point on the thicker end
(fig. 8). Hangingpan point (A) is where weighted object is placed
(fig.9).
fig.8
hangingpan knife/ 图8 重点刀
fig.9
the distance of 21.5 steps/图9 21步半的距
2. Set “back fulcrum” (i.e. set ‘touhao’, 头毫). One ‘step’ (‘steps’,步)
is agreed to be distance between two feet of a ‘fenbu’ (compasses).
Adjust the distance of one step till length between knife of hangingpan
point and the middle of the sleeve at end of beam may be properly
divided into 22 steps (fig. 10). Make a mark at location one step
away point A with a sharp point of ‘fenbu’. The spot of the mark
made is location of back fulcrum (B), i.e. fulcrum for scales of
steelyard with 15kg weighed capacity (fig. 9). Actually, the distance
from point A to the inside edge of the sleeve on the end of the
beam is 21 and a half steps. In this way the mark indicating the
maximum capacity would locates neither too close to nor too far
from the end of the beam.
fig.10
measuring steps to fix a fulcrum/图10 分步找支点
At first set hangingpan point (A), then
fix front fulcrum (C); after that, following a simple ratio AC=3×AB
find back fulcrum (B), according to old craftsman Sun. Another craftsman
supplemented, usually AC is about 11cm, AB turns to be about 3.5
cm. This ‘indigenous tip’ gained through experience doesn’t contradict
stepmeasuring practice. Even when different wood is used, the indigenous
tip remains unchanged, as craftsmen believe that variety of woods
wouldn’t be remarkable.
At the end of the beam, a short extra span
is kept between sleeve and mark indicating maximum capacity. The
marks would be abrade and will be reset if they are worn away. Weight
of the beam would be less, in turn the short extra span would be
compressed; if the original length of span were not adequate, there
would no enough space for marks of scale.
3. Install ‘daojia’ (刀架, Uholder assembly for hanging pan or hook)
to hangingpan focal knife (fig.11). Punch three rings on complete
iron pan. fix three rings to the pan to hang it. Close opening of
three rings with a pair of pliers. Every ring ties a pan cord. Weight
of each ring is fixed, heavier or lighter ones are forbidden. Hang
a ring for pan cord to a ring of Ushape holder of knife.
fig.11
fixing locations of fulcrum and scale marks through experiment/图11
重点刀架
To prevent mingle of beam and containing
pan cord, the state government stipulates length of pan cord should
be two third of length of the beam. Length of moving weight cord
equals to half of beam’s length.
4. Set the front fulcrum (‘erhao’, ‘shoufendu’) through ‘tiaofenliang’,
a socalled ‘clumsy way’. First put on moving weight of 750g, then
add weight of 3kg, lift the beam up using a knife with the blade
of it upwards as a fulcrum (fig. 12). When the beam achieves almost
exact balance (the thinner end of the beam is slightly higher than
the thicker one, the point where the blade is is location of front
fulcrum (C), i.e. the ‘erhao’ which is needed. Make a mark here
with the knife, take off hangingpan knife as well as its Uholder.
fig.12
Uholder assembly for hangingpan or hook/图12 挑分量
‘Tiaofenliang’ is the most traditional
practice to fix locations of essential points on a beam, i.e. pick
out fulcrum or spots of scale marks through experiment. Marks indicating
two extreme of scales would overlap on a beam of steelyard, making
it look neatly, if this method is taken.
It’s not easy for craftsmen to take up
weight of 15kg with a blade. However, they agree combination of
‘tiaofenliang’ and stepmeasuring is a handy way to fix fulcrum.
This method does bypass the difficulty brought up by dead weight
of a beam. But, this method may not guarantee exact overlapping
of the two marks indicating the extreme. The old experienced craftsman
confirms fulcrum may be picked out fully relying on measuring and
dividing steps, too.
5. Draw two lines lengthwise on upper and lower sides of the beam.
6. Drill holes on the two fulcrums (B, C) to install Uholder of
lifting cord. Drill a vertical countersink and a horizontal hole
at C with a bench drill in order to inlay concealed knife (暗刀, ‘andao’)
and sling（吊毫, ‘diaohao’） into the beam (fig. 13). Drill a vertical
hole at B.
fig.13
beam of steelyard/图13 秤 杆
Well, bench drill and steel saw are not
traditional Chinese tools. They are more handy than traditional
Chinese drill (舞钻, ‘wuzuan’), saw and file.
7. Install outside knife and Uholder at back
fulcrum (B). This outside knife corresponds to maximum weighing
capacity of steelyard. Shape the vertical hole into a slot with
chisel of small size to inlay rest of knife (刀桩). Saw and file a
horizontal gutter vertical to the beam to contain knife. Take a
piece of iron sheet, bend it curved, cover the vertical hole with
it, and nail it to the beam. At the curved cover make a corresponding
hole to the hole on the beam by sawing and punching. (fig.14). Put
the rest (fig.16, fig.17) taking the knife (fig. 15) into the vertical
hole, slip a iron washer onto lower end of the rest that is outside
of the lower surface of the beam, then cut extra part of the rest,
fix the rest firmly on the beam with a hammer (fig.18). The procedure
is completed.
fig.14
curved cover/图14 盖 片
fig.15 fulcrum knife/图15 支点刀
fig.16
rest assembly of knife/图16 刀桩总成
fig.17
rest of knife/图17 刀 桩
fig.18
Uholder assembly for fulcrum/图18 支点刀架
8. Install concealed knife and its Uholder at front fulcrum (C).
This inside knife is called null point lifting (‘lingdianniu’,
零点纽). Even two curved surfaces at both ends of long countersink
slot with chisel of small size, befit the inner space to size of
sling (‘diaohao’) (fig.19). Put sling into vertical hole, insert
concealed knife into horizontal hole and hole of sling (fig.20).
Make a iron cover by cutting and folding nail it on lower part of
the beam (fig.21), joint a ring to another hole of sling, closing
its opening with a pair of pliers.
fig.19
sling/图19 吊毫
fig.20
concealed knife / 图20 暗刀
fig.21
curved cover / 图21 盖 片
9. Try installing containing pan and hook at hangingpan point (A)
i.e. joint Uholder assembly with hangingpan knife. Pan is suitable
for bulk goods, hook for hanging.
10. Tie two cord to joining rings of two lifting, making two lifting
cord rings. Size of ring is based on size of a palm.
(Four) Setting Scale
This task is to arrange scale marks on beam
of a steelyard, i.e. set graduation of stars (星点分度值, ‘xingdian
fendu zhi’), including null point. Since woods are not of consistent
quality, identical size and equal weight as metals are, each steelyard
need to be scaled separately following accounted procedures.
1. Sling the lifting cord of back fulcrum (B) onto a framework,
put weight of 15kg onto hook or pan of a steelyard, hang a moving
weight of 750g on beam of the steelyard, move it. As the beam achieves
balance, the point where the cord tying the moving weight indicates
is position of scale for 15kg. Make marks on both sides of the cord
by carving two lines vertical to axis of the beam.
2. The lifting cord of back fulcrum (B) remains on the framework,
take away bigger weight, keep a weight of 3kg on the pan. Pick out
location for the mark of 3kg following the above method, make a
sign.
3. The lifting cord of back fulcrum (B) is kept on the framework,
put a weight of 5kg onto the pan, pick out the point for 5kg in
the same way.
4. Take up lifting cord of front fulcrum (C), empty the pan, move
the moving weight. As the beam achieves balance, the position where
the cord of moving weight is turns to be the null point, make a
sign here. Put on weights of 3kg and 1kg in turn, pick out scale
marks for them, make marks.
5. Take the thicker end of the beam with a hand, put the thinner
end on
a table, making the hole of knives of fulcrums parallel to surface
of the table. Push a pencil to draw a straight line lengthwise on
the beam with another hand. Turn the beam 180°, draw another line
on the opposite surface of the beam. All marks of scale are distributed
on these two lines. The two lifting cords are supposed to locate
on these two lines too. Experienced craftsmen may draw a straight
line in one push without ruler.
6. Divide these two lines evenly to make scale marks with ‘fenbu’
(compasses). After trials and experiments, settle a proper span
for ‘fenbu’ (compasses) and make marks with its sharp point (fig.
22). The job is likely to cause presbyopia, if work on it for long
time, most craftsmen wear glasses.
fig.22
measuring steps and making marks/图22 分步、划分刻度
At line of scale from null point to 3kg.,
every interval between two marks indicating every 1kg. Should be
divided into 10 steps evenly, but craftswoman splits it into 5 steps,
every step represents 4 ‘liang’. Then take another pair of compasses
(‘fenbu’), divide the interval into 4 frictions, each unit represents
one ‘liang’. In the same way, divide the line on which scale marks
of 315kg are located. Divide it into 12 steps, then split each
interval into 5 sections, each section represents 4 ‘liang’.
Further setting of smaller unit completes
while drilling pores.
(Five) Making Scale Marks
1. Drill pores for scale marks of 03kg. With a traditional Chinese
drill (socalled ‘tuzuan’ or ‘wuzuan’) according to signs made
on the beam and the pattern designed in advance for the marks. Make
pores on signs carved and make another pore at intuition in the
middle of each section made up by every two pores drilled (fig.23).
In this way the minimum scale interval represents half ‘liang’.
On signs made for unit ‘jin’ drill 67 pores on a column vertical
to the beam. For a nice look of the beam and easy distinction, this
practice is taken.
fig.23 drilling pores / 图23 钻孔
2. Drill pores for 315 scale marks with the drill according to
signs made. Make pores on signs carved and make another pore at
intuition in the middle of each section made up by every two pores
drilled. Then, the minimum scale interval mark represents 2 ‘liang’.
On marks for ‘jin’ make 34 pores transversely distributed. On points
indicating kilo three more pores, which locate in image of character
“pin”(品), should be added on both end of the transverse line of
pores.
3. Scale marks, socalled stars of steelyard, made with copper wire.
Diameter of copper wire used should match diameter of the pores
made. Insert a piece of copper wire into a pore, then cut extra
part off against the surface of the beam with a knife (fig.24),
after that tamp outside end of the copper wire with back of the
knife. All marks (or stars) of scale are made this way. The knife
used to cut copper wire should be rubbed against wax, in order to
protect the surface of the beam of steelyard. While making steelyard,
knife used should frequently be coated with wax (fig.25).
fig.24
cutting copper wire / 图24 切铜丝
fig.25
rubbing knife against wax/图25 蹭蜡
4. Polish surface of beam of steelyard. polish copper scale marks
with wet oilstone to get rid of capillary thorn and make the surface
of the beam smooth, neat, preventing pricking (fig.26). Meanwhile
woody dust comes up after grinding would stuff crevice around cooper
wire, making the copper star fit more firmly. After polishing should
check if any copper mark slip off. Dray the wet surface of the beam.
fig.26
rubbing stars / 图26 磨 星
5. Nail a trademark plate onto beam of steelyard. It should be
placed near the front fulcrum . Information, such as origin, should
be noted on the plate (fig.27).
fig.27
trademark plate fig/图27 标 牌
6. Waxing. Wax the beam of steelyard several times with a chunk
of wax in a hand. Then grind the beam with a string of small links
(fig.28). As rubbing produces heat, the wax gradually melts on the
beam and seep onto surface of the beam. After this treatment, the
surface of it becomes sleek and nicelooking.
fig.28
grinding the beam/图28 擦杆面
Jujube wood is colored , so it’s not necessary
to paint it. If beam of steelyard is a white one, paint must be
applied to it before waxing. After airdrying, paint a layer of
transparent coating to prevent being damped and color loosing.
Starpatterned scale may be dated back
at least to Qing Dynasty. At that time, rulers with scale made by
starsetting were popular. Scale of rulers of Ming Dynasty was carved
on wood, ivory or bone.
(Six) Assembling
Assemble pan, hang a moving weight. The
moving weight is cast with gray cast iron at foundry shop. The one
used today is standardized.
After procedures accounted above, the steelyardmaker
check the production over through himself or herself. If nothing
is wrong, a steelyard is sent to another craftsman for testing.
Names for parts of an assembled steelyard are illustrated on figure
29.
fig.29
Steelyard Drawing / 图29 杆秤总装图
1. moving weight, 2. ring for moving weight, 3. cord of moving weight,
4. (large) sleeve, 5. beam of steelyard, 6. trademark plate, 7.
curved cover, 8. rest of knife, 9.Uholder of fulcrum, 10. joint,
11. ring, 12. lifting cord, 13. fulcrum knife, 14. hangingpan knife,
15. Uholder, 16. joint, 17. link, 18. link, 19. steelyard hook,
20. curved cover, 21. sling, 22. ring, 23. lifting cord, 24. (small)
sleeve, 25. ring, 26. pan cord, 27. ring, 28. pan of steelyard.
1.秤砣，2、砣环，3、砣绳，4、（大）帽套（大头箍、保护帽），5。秤杆，6、标牌，7、盖片，8、刀桩，9、支点刀架，10、活洛环，11、连接环，12、绳纽，13、支点刀，14、重点刀，15、刀承，16、活洛环，17、连接环，18、连接环，19、秤钩，20、盖片，21、吊毫（穿在暗刀上），22、连接环，23、绳纽，24、（小）帽套（小头箍、保护帽），25、盘绳环，26、盘绳，27、盘系环，28、秤盘
(Seven) Testing
A set of regulation for inspecting apparatus
for measurement, in which standard of testing and punishing practice
were stipulated, had been established as early as the time of the
first emperor of Qin Dynasty.[20] In 80s of this century the state
puts a regulation of “three fixes” into effect, i.e. fixed weight
and length of beam; fixed weight of moving weight, and fixed weight
of pan. Fix position of stars and null point according to moving
weight. For example, length of a steelyard with weighed capacity
of 15kg.is 70cm, and moving weight weighs 750g. It’s convenient
to replace a moving weight and other parts of steelyard if they
are damaged or missing, after the “three fixed” regulation has been
put into practice. When parts of a steelyard are replaced, the steelyard
needs to be tested. Without regulation concerning weight of moving
weight, while making a new moving weight to replace an old one of
a steelyard, casting would be troublesome, as if the new one is
heavier, craftsman must wear allowance; if lighter, it would be
of no use. Before the “three fixed” was put into practice, there
was great variety of moving weight all over the country. It’s easy
to cast moving weight of unfixed weight. During period of Republic
of China there were two people in office of authority at Tongxian
in charge of inspection of steelyard using weights, they were administrated
by the local authority, said the old craftsman.
Weighing ApparatusOverhauling Station
of Tongzhou District is making steelyards according a set of blueprints.
A picture of star patterns frequently used is hung on a wall. “Regulation
for procedures of steelyardinspecting” is on a wall of the workshop,
the regulation bases on state standard “Steelyard Testing Regulation
JJG1786”. A craftsman is not supposed to test his own products,
but steelyardmaker and inspector may work at the same workshop.
Following the regulation, inspector should check precision, sensibility
and stability, convertibility of a steelyard.
Craftsman Sun’s job includes:
1. Check if star line meets requirement by looking at them.
2. Hang up lifting cord of front fulcrum, put on moving weight,
check scale marks for 03kg. At first calibrate null point. Then
put on weights of 1kg. And 3kg. Separately, see if corresponding
scale marks are precise. The Regulation stipulates, error should
be lower than 0.8%.
3. Hang up lifting cord of back fulcrum, put on the same moving
weight, check scale marks of 315kg. Add weights of 3kg, 5kg, and
15kg, see if corresponding scale marks are precise.
Put on weight, beam of a steelyard should achieves a stable poise
horizontally. The thicker end (尾，‘wei’, i.e. end) may not be lower
than the thinner end (头，‘tou’, i.e. the head) of a beam. Standard
for inspection is h, i.e. the vertical distance between the end
and the head, may not exceed 1/30 of length of the beam. For example,
a steelyard of 15kg, h should be shorter than 2cm. Craftsmen are
used to measure the distance using a ruler in stead of the angle
made of the beam and a horizontal surface.
Steelyard and ‘dengzi’(small steelyard)
in use are supposed to have regular check too. Drugstores in Beijing
and other area use ‘dengzi’ to weigh Chinese herb. While precious
medicine materials are weighed, balances of small size are used.
Every half year a measurement administrative bureau tests their
apparatus once, according to staff at a drugstore. They use two
standardized weights to check. At present, there is a shop selling
and repairing steelyard at Meishuijie Street at Qianmen area
in Beijing.
Steelyards produced in Beijing are sorted
into 10 kinds in terms of weighing capacity, including 3kg, 5kg,
10kg, 15kg, 30kg, 50kg, 80kg,100kg, 150kg, and 200kg. Usually, steelyards
of various capacity fall into three categories: square pan, circle
pan, and hook. A steelyard may either have a pan and a hook at same
time, or have only a hook. Hook is used for fish. Steelyard of small
size has no hook. If maximum weighing capacity of a steelyard exceeds
30kg, it has no pan, only a hook. A pan is made of galvanized sheet,
its shape may be forged according to application. For example, the
ones for bulk goods tend to be higher and narrower.
Units of scale has been changing over long
history, but it hasn’t effected the technology and procedure of
steelyardmaking. Except star pattern, all other things are just
same as they were before. In 1958 steelyard with unit of ‘shijin’,
i.e. ‘jin’ (1 ‘shijin’ equals to 10 ‘liang’) appeared. In 1984,
the state government started to promote international unit system,
requiring making steelyard with unit kilo.
Three. Steelyardmaking in Changsha
Steelyardmaking procedures taken by a young
craftsman, staff at Hongyuan Measuring Apparatus Shop in Changshan,
Hunnan Province, are recorded below. He made a steelyard, which
weighing capacity is 10kg. Mr. Wen Zhifei, master of the young craftsman,
gave specific explanation for the technique. The apprentice and
old craftsman are relatives.
(One) Planing Beam
1. Plane 1.8 ‘chi’ cubic wood bar into a beam with a plane. Taking
the bar in one hand, craftsman takes plane with another hand to
scrape (fig.30). Shape the material into a beam with a almost circular
transverse section, one end is thicker while another is thinner.
At this phase plane the bar roughly first, then scrape it further,
when necessary adjust angle of plane iron.
2. File surface with a file, making beam finer.
3. Rub the beam smooth with back of a saw blade.
4. Polish surface of the beam with oilstone, after making the beam
wet. Then polish it with water sand paper no. 180.
Oilstone and water sandpaper are all of
modern industry.
(Two) Setting Fulcrum
1. At a point 9cm away from end at thicker part on beam, make a
mark (circle a) around the beam on the surface. Cut a groove along
the mark on the surface in the section of 9cm. At a point 7.5cm
away from the end at thinner end, make same mark (circle b). The
young craftsman said, both the locations of 9cm and 7.5cm are rough
data picked up randomly.
fig.30
planing beam/图30 刮 杆
2. ‘Kaxian’ (draw a line). Draw a line (line c) in the due middle
of the beam lengthwise with carpenter’s ink marker to make ‘zongbian’
（总边，a line) for scale (fig. 31). This line should pass an end of
long axis of a transverse section of the beam.
fig.31
drawing lines fig/图31 卡线（画墨线）
3. Starting from circle a to circle b along the ink line take 21
steps and then another 7.2 steps, make marks at two points one step
away from circle a, (B, C, fig. 32) The span of compasses is fixed
after several trials. The young craftsman said: 21 steps represent
10kg, that is to say, arrange scale marks for 20 ‘jin’ at an interval
of 21 and a half steps.
fig.32
measuring steps/图32 量 步
4. In the section of 9cm, at the point 1.2cm away from circle a,
divide perimeter of a transverse section into 5 steps equally, make
five marks (fig.33). The starting point of the circle is located
on the ink line. Along the nearest two marks to the ink line, drill
a horizontal hole with a electric drill.
fig.33 dividing perimeter of a transverse section
into 5 steps/图33 在截面上分步
5. On both side of point B that is one step away from the starting
point A, drill a hole separately (fig.34).
fig.34
drilling holes/图34 钻 孔
6. On both side of point C which is one step away from the starting
point A), drill a hole separately (fig.35).
fig.35 drilling holes fig/图35 钻 孔 图
(Three) Sleevemaking
1. On both sides of the section of 9cm (head) and the section of
7.5cm (end), whittle off wood, file the whittled parts into neat
curved surface. Both sections are conical contours, their transverse
section is almost a oval. The surface of the section with scale
mark line should be left intact.
2. Wax the two sections of 9cm and the 7.5cm with a candle bar,
making the surface smooth. Take two cooper sheets, fold the one
end of them against a bar of a file, wrap the copper sleeves round
head and end of the beam (folded end press the flat one), tie the
copper sleeves two rounds tightly with a rope (fixing). Draw the
copper sleeves off the beam, cut the two ends neatly. Slip copper
piece onto the two ends of the beam, at the spot that is on the
extended line of the scale line, punch three pores, fix the copper
sleeves on the head and the end of the beam with tiny nails (socalled
sesame nails).
Two holes that overlap with the hole on the beam exactly must be
made on the copper sleeve on the head part.
3. On part next to sleeve of head of beam cover another piece of
copper, fix it with four tiny nails (fig.36)
fig.36
fixing a piece of copper with tiny nails/36 钉铜片
4. Put hangingpan knife into hole A, two ends of the knife are
projected outside the beam with the blade upwards. While it’s in
use, the knife lies horizontally.
5. Cut edge of the sleeve flat, file sharp edge dull, polish rough
part of it. The sleeve would be both goodlooking and unlikely to
cut hand.
(Four) Installing Fulcrum Knife and Lifting Cord
1. Draw two more ink lines (d, e) symmetrically on both sides of
the first one ( c) with ink container, the three lines are almost
parallel（fig.37）. Scale marks of 03kg will be made on either one
of the two lines d, e, which is called ‘danbian’ (单边，abbreviation
is ‘bian’).
fig.37
drawing lines/图37 卡 线
2. Saw grooves on fulcrums B and C separately, the grooves cross
ink lines d and e (fig.38). Insert fulcrum knife into the grooves.
While inserting, smaller end is put forwards and blade downward.
The craftsman’s experience is: AB≈2×BC.
fig.38
sawing grooves/图38 锯 槽
3. Make two shims with a piece of flat iron wire. These shims are
put on knives of B, C separately. Tamp an iron Ufastener down into
holes on B, C (fig.39) fold off extra parts of it, hammer the top
of the iron Ufastener, knife and shim then would be tamped into
the groove (fig.40). Drag out fulcrum knifes, then Uholder and
its lifting cord may be put on with them (fig.41).
fig.39
tamping Ufastener down into holes/图39 装U形刀桩
fig.40
hammering the top of the Ufastener/图40 折弯U形刀桩
fig.41
putting on Uholder/图41 穿装刀承
4. Tie cords of pan (fig.42).
fig.42
tying cords of pan fig/图42 系秤盘绳
(Five) Locating Scale Marks
1. Put the steelyard which has a pan, a hook and a moving weight
onto a framework with the lifting cord (立点, ‘lidian’ or ‘erhao’)
of knife C to pick out null point of ‘danbian’ (fig.43). The point
where cord of moving weight hangs is the null point, when steelyard
poises. Make marks along the cord of moving weight. Weight of the
moving weight is 500g.
43
picking out null point of ‘danbian’/图43 找零点
2. Put 3kg weight onto the pan, move moving weight, pick out a point
for 3kg, make mark.
3. Hang lifting cord of fulcrum (支点，‘zhidian’ or ‘touhao’), 3kg
weight remains on the pan, pick out start point (mark of 3kg) of
‘zong’ scale (0~3kg), by same method.
4. Add 5kg weight to hook, sum of weight reaches 8 kg. Take the
above procedure find scale mark for 8kg on ‘zong’, draw a sigh.
5. Take off the weight, move away the moving weight, draw out the
knife, uninstall the pan and the hook.
6. Measure steps on beam with a pair of compasses, make marks with
sharp point of it (fig.44). Adjust span of compasses till it may
divide the ink line between marks of 38kg into 5 sections symmetrically
(5 steps). Then take another two steps and make marks, locations
of scale marks for 9 and 10kg are settled.
fig.44 measuring steps/图44 分 步
7. On scale line of 310kg make marks whose interval represents
1 ‘jin’.
8. Divide scale line of 03 kg into 6 steps, each steps represents
one ‘jin’. Then divide interval representing one ‘jin’ into 5 sections,
each one turns to be 2 ‘liang’.
9. On scale lines of ‘danbian’ (03kg ) and ‘zongbian’ (310kg),
carve marks representing ‘jin’. Marks on point of one ‘jin’ are
less remarkable than these on point of a kilo. All marks are vertical
to the ink line.
(Six) Making Scale Marks (socalled Scale Stars)
1. Drill pores at marks on ink line for making marks (fig.45, fig.46).
First, drill pores on ‘danbian’, at intuition and experience drill
4 pores between every interval that represents 2 ‘liang’. The interval
between each two pores represents 4 ‘qian’ (20g) then, interval
of 2.5 stars is 1 ‘liang’ (50g). At null point, at direction vertical
to the ink line arrange three pores. Similarly, at every spot representing
2 ‘liang’, drill 2 pores; spot for ‘jin’, 67 pores; every kilo,
8 pores, and at the two end of these lines of pore are three more
pores.
fig.45
drilling pores fig/图45 钻星孔
fig.46
drilling pores/图46 钻星孔
2. Drill pores on ‘zong’. At end drill pores to make image of “3kg”.
Starting with 3kg, there are 7 pores at every mark representing
a kilo. Depending on intuition and experience, drill 4 pores in
every interval representing 1 ‘jin’, dividing each interval of ‘jin’
into 5 sections, every one is 100g. At the spot of 5kg, there are
8 pores as well as three more on each end separately. At the end
of ‘zong’, drill pores to make image of ‘10kg’.
3. Filling pores, making scale stars. Melt tin in a pan, add a bit
of rosin. At ratio of every 2 ‘liang’ tin for one ‘liang’ mercury,
mix them well. Take powder of the combination of tin and mercury,
press it into small pores of beam, rub the surface flat, scale stars
are finished (fig.47).
fig.47
making scale stars/图47 作秤星
Mr. Wen stressed, rosin must be added while mixing tin and mercury.
Otherwise, the material won’t stick to the beam. He said, every
on ‘liang’ mercury needs 1g rosin, then stars would look nice.
4. Scrape away extra combination of mercury and tin using wet oilstone,
meanwhile, polish the beam more smooth. The procedure takes 2 minutes.
During this procedure and later on wash the beam in water.
(Seven) Coloring
1. Liming the wet beam to get rid of oil on it (left by hand). After
two minutes wash lime powder away.
2. Apply thick black liquid of Chinese herbal medicine ‘wuweizi’
prepared in advance onto the beam with a brush, after 5 minutes
wash over the beam, it turns black then (fig.48), airdry the beam.
Heat the beam on open fire or stove to accelerate airdrying. A
bypasser probably is familiar with steelyardmaking and said, lime
is of basic, while ‘wuweizi’ of acid. The young craftsman had
no words.
fig.48
applying liquid of ‘wuweizi’ onto the beam/图48 刷五味子
3. Mop beam dry and clean. Grind sharp edge of sleeve. Error would
be brought about if the beam is wet, craftsman Wen said.
(Eight) Assembling and Testing
1. Make two rectangular curved covers (‘gaipian’) by cutting two
cooper scraps, put them separately onto the lower part of the fulcrum
points (foot of Ufastener), fix them with four tiny nails onto
the beam (fig.49).
fig.49
fixing curved cover/图49 钉盖片
2. Assemble the pan, Uholder and their lifting cords. Put on moving
weight. Hang the pan onto the hangingpan Uholder, vice opening
of link shut, finish the procedure (fig.50).
fig.50
assembling steelyard/图50 安装完的秤
3. Take up lifting cord, put on weights, test steelyard (fig. 51).
Null point, 1kg, 3kg and others shown on the beam of the steelyard
corresponded to weight of weights. Young craftsman said proudly:
Done. OK.
fig.51
testing steelyard/图51 试 秤
Craftsman Wen said, he knew ‘fenbu’ method
taken by his apprentice works too, however, the old way learned
from old generation of craftsmen is more reliable. Take a 200kg
steelyardmaking as example, he accounted the reliable method that
handed down from old generation of craftsmen, for locating fulcrum
point and scale marks:
Pick out a location for
pan and hook at random, then following below procedures:
First, fix location of fulcrum and range of scale
‘Zongbian’: put 200kg weight onto pan or hook, locate a spot for
mark indicating 200kg ( two fingers away from cooper sleeve), and
put on moving weight onto the beam. Suspend the beam of steelyard
with a cord, as the beam poises horizontally, the position where
the cord is turns to be point for a fulcrum. Draw marks for the
first fulcrum and 200kg. Put on weight of 50kg, lift the fulcrum
with a cord (‘touhao’), as the beam poises, moving weight indicated
scale point for 50kg, make marks.
‘Danbian’: put on 50kg weight onto pan or hook. Pick out a spot
for mark of 50kg(two finger away from cooper sleeve), put moving
weight onto beam. Suspend the beam of steelyard with a cord, as
the beam poises horizontally, the position where the cord is turns
to be point for the second fulcrum. Draw marks for the fulcrum and
50kg. Take away weights, lift the fulcrum (‘erhao’) with a cord,
as the beam of steelyard poises, moving weight indicates point for
null, make marks on the beam.
The distances from scale mark for 200kg on ‘zong’ and the one for
50kg on ‘danbian’ to the copper sleeve at end of the beam are identical,
it’s neat that the two marks are symmetrically located. The young
craftsman didn’t follow the tradition of old generation.
Mark for maximum capacity would be located
near to fulcrum and hangingpan point, beam of steelyard would be
shorter, if fulcrum and hangingpan point are arranged closely next
to each other. Actually, a 5kg steelyard’s beam may be either 1.8
‘chi’ or 2.2 ‘chi’ long. Whatever wanted may be achieved.
Second, setting scale marks of smaller unit.
Based on scale marks made, set scale marks for smaller unit. Pick
out scale marks of smaller units following method of measuring steps
(‘fenbu’) with compasses. Adjust interval of a span till one step
represents 5kg, divide scale on ‘zong’ and ‘danbian’ into 30 and
10 sections separately, make marks with sharp point of compasses.
Make clearer sign with carving knife. The minimum unit on ‘zong’
is as precise as 500g, while on ‘danbian’ is 2 ‘liang’.
Beam of this steelyard is 5 ‘chi’ long,
moving weight weighs 5kg, maximum scale mark on ‘danbian’ represents
50kg, and on ‘zong’ is 200kg, length of sleeve on head and end are
5 ‘cun’ and 6 ‘cun’.
Craftsman Wen said, the old way is best, every time it’s proved
reliable. He has been making steelyard for over 40 years. had made
no mistake following the old method, no one was defect. If take
‘fenbu’, the maximum scale mark would miss the good position arranged
for it, the beam would look awkward, scale stars even can’t be contained,
if scale marks exceed length of a beam.
Corresponding ratio between weighted capacity,
length of beam and moving weight of a steelyard is stipulated in
Changsha, Hunan Province. For example, if weighing capacity is 200kg,
length of beam and moving weight are supposed to be 5 ‘chi’ and
5kg; if capacity is 10kg, length is 1.8 ‘chi’, moving weight is
500g. Ratio between weighting capacity of a steelyard and moving
weight is stipulated as:
3kg 6’liang’
5kg 8’liang’
10kg 1’jin’
15kg 1.5’jin’
50kg 5’jin’
100kg 7’jin’
150kg 9’jin’
200kg 10’jin’
Besides these series, craftsman Wen makes
small steelyards with capacity of 10g and 5g whose beams are of
about a hand length. He makes scale following old way, too. Some
weighing apparatuses are used to weigh gold. There were also some
electric balances and spring balances at his shop, but those are
not his products. He believes that steelyard is portable and convenient.
Weighting capacity of ‘dengzi’ used in a drugstore in Changsha
is half ‘jin’ (250g).
Basic structure of a steelyard of Changsha
is shown in fig.52. Corresponding terms for main parts of steelyard
and used at Tongzhou, Beijing as well as in ancient Chinese books
are listed below:
定点(‘dingdian’)： 重点(‘zhongdian’, hangingpan point)
支点(‘zhidian’, first fulcrum)： 头毫(‘touhao’)、后支点(‘houzhidian’)；
立点(‘lidian’, second fulcum)：
二毫(‘erhao’)、前支点(‘qianzhidian’)、首分度(‘shoufendu’)；
零点(‘lingdian’, null point)：
定盘星(‘dingpanxing’, panfixing star)、定星(‘dingxing’, fixing star)；
外卡(‘waika’)：刀承、刀架(Uholder of knife)；
卷篮(‘juanlan’)： 活络环(‘huoluohuan’, joint)；
秤砣(‘chengtuo’, moving weight)： 秤锤(‘chengchui’)、权(‘quan’).
fig.52
structure of a steelyard/图52 秤的结构
Four. Features of Traditional Steelyardmaking
Although there are differences in steelyardmaking
in Beijing and Changsha, similarities exist too. They all follow
some technological rules, set fulcrum and scale through experiment,
take method of ‘fenbu’ and data from practice of ‘fenbu’, use
bought such parts as moving weight, pan, hook and Uholder. Both
reflect basic features of steelyardmaking in modern China.
(One) Succession of Skill by Demonstration
Structure of steelyard is simple and tools
used to make it are common. Steelyardmaking is a craft originated
from family workshops. In old days, there were only five steelyard
workshop in Tongxian, they are families Liu, Zhou, Wang, Cao and
Jin. The station took them over and has performed administration.
Steelyards made here are mainly for local consumption. Steelyards
made in other areas are also on sales. Vendors in town and local
peasants have been using them to weigh agricultural products.
Usually, a person may make one or five
steelyards per day. The station is the largest workshop for steelyardmaking
in the area, at the prime time there were four craftsmen. Output
of production might reach as many as one or two hundred steelyards
per month, when demand was large. There was attempt to put the production
in assembly line, but the result was not as satisfactory as individual
operation. At present, one craftsman and a apprentice may make 6
steelyards each day. There are only about three steelyardmaking
workshops of small scale left behind, most of them consist of two
craftsmen. By 1998, family Liu was the only family workshop survived.
All others were gone. Craftsman Sun learned steelyardmaking skill
at workshop of family Liu, the master he followed was a member of
that family. All family members of family Liu were making steelyards.
The craftswoman said, her master was the sixth apprentice of master
Liu (i.e. last one), the senior fellow apprentice had family name
as Mr. Yang, and the second one was master Sun. Masters and apprentices
may not be relatives. History of steelyardmaking had lasted for
over two thousands years, Mr. Sun said, steelyard had been made
during period of the great emperor of Qin Dynasty.
Usually, an apprentice could finish training
for steelyardmaking in a year by following a master, according
to several craftsmen in Tongzhou. A apprentice did simple work or
odd jobs first, such as tying cord to pan and moving weight, grinding
star marks after stars have been made by old craftsman, then gradually
took more complex tasks. They had to do some basic exercises too,
including shaping cubic crude material into a knife of proper straightness
by filing. All knives used today are bought and ready for next procedure.
Planning beam was also a basic practice, which was ranked as the
most difficult task for apprentice. Now day’s cylinder beams are
shaped into semifinished products on a lathe, but in old days they
were cubic while being purchased. Apprentice practiced on abandoned
beams, till he may shape it into a straight beam with one thicker
end and one thinner. Started training of new phase after completed
one before, the order of training corresponded the one of making,
at last apprentice learned assembly. There were no written book
or handy proverbs to be relied on, one should only follow words
of craftsman and practice, borne them on mind. For example: length
of cord tying pan may not exceed 4/5 length of beam, diameter of
cord of moving weight may not exceed 1/3 of minimum unit of a steelyard.
Masters and apprentices were relatives
traditionally, they belonged to a same family, according to Master
Wen. History of steelyardmaking is over 2800 years in China, but
the first person who invented steelyard hasn’t been known, he said.
He believes, skills of steelyardmaking originated from a one person.
During old time, craftsmen were illeducated and did the job following
old way. An apprentice should spend two years training traditionally.
He learned stepbystep, planning beam first, then fixing copper
sleeve. After that, file knife. After two years, a apprentice could
make any kind of steelyards, no matter what size it is. At present,
the training period is shortened. After mastering shaping a beam,
only another 7 or 8 months are needed.
Having taken over old traditional skill from master, apprentice
added some knacks found out from practice, formed his own knowledge.
They usually knew what to do in order to meet technical requirement,
but couldn’t make it clear why doing so. For craftsman of limited
education, simple practice is more important than abstract and complex
theory. Their intelligence is incarnated on their “golden hands”.
Traditionally, Chinese people attach great importance to morals
and ethic. Steelyardmaking craftsmen have their own moral standard
too. Citing words of master Sun, there is old speaking about scale
stars. During the period when 1 ‘jin’ was popularly equal to 16
‘liang’, stars were signifying seven stars of the Big Dipper (转斗七星)
and such characters as happiness, fortune, and longevity（福、禄、寿）.
Each scale star of that kind of steelyard represented one ‘liang’.
Although steelyard is not big, it needs discipline of ethics too.
Life span of craftsman would shorten, if he forge defective steelyard
to cheat consumer, in other words, if his steelyard shortweighs
customers: one year for one ‘liang’. It means, steelyard maker must
sacrifice one year of life, if he has no conscience and makes steelyard
indicating heavier weight while the real number is less. It’s interesting
to put “sky” and steelyard together. Chinese people usually take
the Big Dipper (北斗七星) as a sign for distinguishing direction.
In modern measurement industry, steelyardmaking is a job of lower
class. But craftsman Sun thinks, status of craftsmen is still respectable.
Now steelyard is not promoted, the status is less respectable than
before.
(Two) Quantitative Rules and Knacks from Experience
Steelyard corresponds with theory of lever
principle, according to modern physics, especially in eyes of an
engineer of Measurement Bureau, any kind of steelyard may be made
following theory of lever principle. But, craftsmen in Beijing and
Changsha haven’t ever applied physical lever principle, instead,
they take technical rules out of experience. Although craftsman
Sun and craftswoman know that there is a physical principle, they
don’t actually use it. Mr. Wen, the master worker in Changsha, even
hadn’t ever heard of such a thing. Once mastering effective “practice”,
it’s not necessary for craftsmen to learn difficult theory and calculation
that seem confusing to them.
The focus for us is how craftsmen in Tongxian and Changsha got number
of 21 and a half steps?
The craftswoman said, she knows formula
of lever principle (dead weight is ignored):
W×L = G×m
W stands for weight that is going to be weighed and weight of pan,
L stands for the distance from fulcrum to hangingpan point,
G stands for weight of moving weight,
m stands for distance from fulcrum to cord of moving weight.
However, she think it’s too troublesome
to calculate with the formula. Here is her explanation of the confusing
and complex calculation: ‘Take length of beam, take weight of moving
weight, plus weight of pan and weight being weighed, then divide
the result got by weight of moving weight.’ She said: ‘it’s really
troublesome to get a result after 4 calculation, I tried it myself,
but didn’t make it.’ She thinks she’s defect in knowledge, can’t
accept the complex method, so found her own shortcut.
The most traditional practice passed on
to apprentice is ‘tiaofenliang’ with a knife directly. It means,
she fixes location of fulcrums and scale marks through experiment.
She mastered this basic method. She had found her own way of measuring
steps after long practice, in order to limit tiresome job of lifting
heavier weight and to avoid complex calculation. Number of steps
is found through following formula (fig.53):
(max. weighing capacity + weight of pan ) / weight of moving weight
= steps’ number
Maximum weighing capacity, i.e. maximum of scale, it is 15000g
Weigh of pan, including a pan and a hook, it is 1000g
Weight of moving weight is 750g
So, (15000+1000)/750 = number of steps
(It’s not integer, in stead, is 21and 1/3)
fig.53
craftswoman’s calculation/图53 工匠的计算
The craftswoman said, ‘if only take
21 steps, it’s can’t be divided evenly.’ Namely, length of 21 steps
cannot contain 16 kg. As 21×750=15750 < 16000.
She explained: ‘if take half more, the
result would exceed, the result received, 16125, would be more than
real capacity (16000). It’s not necessary to carve superfluous section
of scale for 125g.’ Her calculation is 21.5×750=16125>16000.
Her idea is: Length for 16kg is needed. 15 kg in it is the number
of scale. Remainder 125 means the distance between the star of maximum
scale mark and the sleeve at end of beam.
She said: ‘it’s not necessary for me to
note weight of beam, neither should I know what quality the beam
is of, I do my way then.’ i.e. while fixing fulcrum, dead weight
of beam may be ignored; and while fixing major scale marks, craftsmen
evade dead weight by experiment. It’s not necessary to recalculate
according to lever principle, even if materials of beam is red sandalwood
or pear wood.
Although 21 and a half steps is only a
approximate data, they help craftsmen find spots of back fulcrum,
bypass complex calculation and troublesome ‘tiaofenliang’. This
approximate data doesn't decrease precision of scale setting, since
locations for scale marks of 15kg, 3kg, 5kg are picked out through
experiment.
The craftswoman assured us firmly that
she found her own formula through her practice herself, it was not
derived from lever principle. Her master’s calculation was not same
as hers. Apprentice takes over master’s practice, and then explores
for their own. ‘To craftsmen, the simplest the best.’
Actually her formula is similar to lever
principle. Number of step equals to ratio of distance: (m+L)/L.
A section received from the formula, (m+L)/L, is exactly the distance
from back fulcrum to hangingpan point.
Master Wen in Changsha said, 21 and a half
steps and 7.2 steps are not data passed down. Considering practice
of apprentice, he said capacity of 10kg, presume 20 ‘jin’, measure
30 steps, 3 multiplied by 7 is 21 (‘jin’), weight of moving weight
is 1 ‘jin’ among them, but he can not make the meaning of ‘7’ clear.
Therefore, he refereed back to ‘old way’.
His explanation is more obscure. In fact,
young craftsman takes 21 steps and one half steps in stead of 30
steps. Probably he find data, such as 21 and a half and 7.2 on basic
of old way.
Craftsman Wen firmly assured, he knows
only old way learned from master, hadn’t learned things like lever
principle or scientific knowledge. He emphasizes “practice”, stressing
fixing locations on beam of steelyard (such as scale mark for maximum
weighting capacity, fulcrum, location of moving weight, as well
as the change of the point), didn’t pay special attention to distance
on beam of steelyard ( distance between fulcrum and moving weight,
fulcrum and hangingpan point) nor relationship between weight of
weighed object and weight of moving weight. He understood, if a
weighted object is heavy, the moving weight would drop off beam.
What he concentrated on was not distance a moving weight moves over,
but the point onto which it moves. He believes scale made in old
way is precise. One would make mistake without understanding, if
operating according to present ‘theory’.
Actually, no matter how man calculates,
he will finally fix a series of points by measurement. In eyes of
craftsman, the most reliable operation is ‘tiaofenliang’ and measuring
steps. An experienced craftsman may spend less time to measure accurate
steps. However, calculation needs mathematical and mechanical knowledge.
Either in Changsha, or in Beijing, 21 and
half and 7.2 steps are only approximate numbers for rough scalesetting.
When making scale marks, craftsmen didn’t use the data more. All
important scales as basic indicators are all tried out. At present
we are not able to be sure how long ago measuring steps may be dated
back in history of China.
Having learned craftsmen’s practice, let us have a look at how mathematician
in ancient China solved problems concerning steelyard calculation.
Five. Traditional Analysis and Calculation Concerning Steelyard
There were quite some descriptions about
balance and steelyard in ancient books in China, steps articles
mainly concerning mechanics are few. Analysis in “Mohist” concerned
‘heng’ and balance is quite typical:[21]
（衡），加重于其一旁，必捶，权重相若也。相衡，则本短标长；两加焉，重相若，则标必下，标得权也。The translation of
it is as follows:
The beam…. Explained by: gaining.
The side of it on which you lay a weight
will necessarily decline, because the two sides are equal in weight
and positional advantage. If you level them up, the tip will be
longer than the butt; and when you lay equal weights on both sides
the tip will necessarily fall, because the tip has gained in positional
advantage.
People of later time had different understandings
and explanations for this exposition, it’s controversial that if
‘heng’ is unequalarmed steelyard. For example, Qian Baocong believed
that the sentences are talking about steelyard, and a character
‘不’(‘bu’), which means ‘not’, should be put in front of ‘相衡’ (‘xiangheng’).[22]
In Graham’s opinion, the first sentence is referring to equalarmed
balance, the second indicates moving of fulcrum brings ‘the tip
will be longer than the butt’[23]. Dai Nianzu assumes the sentence
is about steelyard, it covers all content of Archimedes’ principle’[24]
. In early history scientific knowledge appeared, obscure meaning
of terms and different annotation created difficulty to understand
early records for people of later time. In any case, there is no
substantial material to prove that steelyard had appeared before
Han Dynasty, the account of Mohist didn’t give qualitative lever
principle.
Steelyard is a weightmeasuring apparatus
with precise scale. The unequalarmed beam, unbalance between weighed
object and moving weight tend to lead mathematician to make qualitative
description about it and calculation.
During the Spring and Autumn Period, Warring
States Period, mathematics gradually turned to be a subject, but
relevant historic materials left are less.[25] We are not able to
be sure whether multiplication and division in ‘Sunzi Suanjing’
(a book on arithmetic, completed aroud 400B.C.) and ‘Xiahouyang
Suanjing’(a book on arithmetic, completed before 485B.C.) were
applied in calculation of weightmeasuring apparatus. Mathematics
headed for applied arithmetic during the West Han Dynasty. Problem
of fraction and proportion were discussed in ‘Jiuzhang Suanshu’
(i.e. Nine Chapters of Arithmetic, completed in 50100A.C.), but
no problems concerning steelyard. Most of traditional mathematical
works in China of later time were compilation of solution for problems
in application, succeeding layout of Nine Chapters of Arithmetic.
[26]
Zu Geng (was active around 6th century),
a mathematician in Northern and Southern Dynasties, compiled ‘Quanheng
Jing’ (Book on the Balance) and ‘Chengwu Zhonglu Shu’ (Methods
of Weighing Objects), in that calculation of balance and steelyard
was probably be mentioned. But these two books were missing, detail
of content are not known today.
Based on experiment, effectiveness of steelyard may be tested easily
in practice. This may be used to explain why mathematicians in ancient
China did not prove the principle of steelyard mathematically. We
are not sure whether the reason why mathematicians didn’t attributed
steelyard application into mathematics is its simple application
in daily life.
In mathematical books formed at the end
of Ming Dynasty, we finally find some exercises about balance of
steelyard.
Cheng Dawei (15331606) from Xiuning,
Anhui province, learnt mathematics from childhood. During twenties
he was doing business around lower reach of Yanzi River where handicraft
industry and trading were prosperous, meanwhile he visited all erudite
scholars. ‘I sorted out meaning of their works, studied their tried
algorithms. I have been contemplating over them for over 20 years
in my hometown. Once I got inspired, I synthesized various algorithms
on my contemplation and added my opinion.’[27] In the 20th year
of reign of emperor Wanli (1592), Cheng completed a 17volume book‘(Zhizhi)
Suanfa Tongzong’ (General Collection of Algorithms), six years
later, he finished ‘Suanfa Zuanyao’ (Collection of Major Algorithms).[28]
During reign of emperor Jiajing, Longqing
and Wanli in Ming Dynasty (15221619), both businessmen and erudite
scholars were respectable in area of counties, such as Shexian and
Xiuning. Quite lot calculations in business were collected into
‘Suanfa Tongzong’. There were two exercises concerning steelyards
on page 48, volume 4 of this book.[29]
Exercise 1
Now there is a pig. Because there is not
a big steelyard, a steelyard of small size has to be used to weigh
the pig, but the weight of pig exceeds weighing capacity of small
steelyard. The weight of the original moving weight (of small steelyard)
weighs one ‘jin’ and ten ‘liang’. When weighing the pig, besides
the original moving weight, put on another moving weight that weighs
one ‘jin’ and four ‘liang’ and eight ‘qian’, then result indicated
on beam of the small steelyard is 67 ‘jin’. How heavy if the pig
actually?
Answer: The pig weighs 120 ‘jin’ and 9 ‘liang’ and 6 ‘qian’.
Algorithm: weight of original moving weight is 26 ‘liang’,
weight of the second moving weight put on later is 20 ‘liang’ and
8 ‘qian’, sum of them is 46 ‘liang’ and 8 ‘qian’. The sum is multiplied
by the number received, 67 ‘jin’, result is 3135.6 ‘jin’. This number
then is divided by weight of the original moving weight, 26 ‘liang’,
it turns to be 120.6 ‘jin’. 0.6 ‘jin’ may be conversed into 9 ‘liang’
and 6 ‘qian’.
Exercise 2
Weight of an object weighted on a steelyard is 8 ‘jin’ and 2 ‘liang’.
As original moving weight of the steelyard is lost, now intend to
buy a new moving weight to fit the steelyard, but do not know how
heavy the new moving weight. Well, weigh the object mentioned above
with a moving weight of 2 ‘jin’ and 5 ‘liang’. Then outcome received
is 6 ‘jin’. What is the weight of the original moving weight?
Answer: the original moving weight weighs 1 ‘jin’ and 11
‘liang’ and 3 ‘qian’.
Algorithm: when the new moving weight is used, the object
weighs 6 ‘jin’. 6 ‘jin’ may be conversed into 96 ‘liang’, multiply
it by 37 ‘liang’ conversed from 2 ‘jin’ 5 ‘liang’, the product received
is then divided by 130 ‘liang’, conversed from 8 ‘jin’ and 2 ‘liang’,
result is 27 ‘liang’ and 3 ‘qian’. This is the answer.
In these two exercises, 1 ‘jin’ is equal
to 16 ‘liang’.
Cheng Dawei collected a lot of mathematical
books, ‘synthesized various algorithms, and added my own opinion’.
It may be implied from the above sentence that mathematical exercises
regarding steelyard may originate from practices of mass of common
people and mathematical books circulated among them, he probably
add his own research to the collection too. At almost the same time,
the European missionaries came to China, and had just found their
spot in Guangdong Province. In 1595, Italian Matteo Ricci (15221610)
went to Nanchang, Jiangxi Province. In 1598, he left for Nanjing.
Cheng Dawei’s collection was printed in 1592 at Tunxi, Anhui province,
which makes the fact that Cheng was not influenced by European mathematics,
obvious. The algorithms described by Cheng derived from traditional
Chinese mathematics.
At beginning of 1990s, Wang Xieshan explained
mathematical exercises raised by Cheng with mechanics.[30]
Exercise 1
Suppose W is the weight of the original
moving weight, w is the weight of the new moving weight, G is the
weight of the pig, g is the weight gained after weighing, Cheng’s
formula goes:
G = g×(W + w)/W
If suppose a is the distance between hangingpan
point and a fulcrum on the beam, k is the length of interval representing
one ‘jin’, two formulas may be created according to lever principle:
G×a = g×k×(W + w)
G×a = G×k×W
Take off a and k at both sides, Cheng’s
formula is received.
Exercise 2
Suppose W is the weight of the original
moving weight, G is the weight of weighted object, w is the weight
of new moving weight, g is the weight gained after weighing through
the new moving weight, then Cheng’s formula is received:
W = w×g/G
If suppose a is the distance between hangingpan
point and a fulcrum on the beam, k is the length of interval representing
one ‘jin’, formulas may be created according to lever principle:
G×a = W×W×k
G×a = w×g×k
Take off a and k at both sides, Cheng’s
formula is received.
It’s obvious that the prerequisite for
the calculations Wang made is that the “null point” must be located
at the exact spot of lifting cord (fulcrum), though he didn’t make
it clear in his article.
Cheng Dawei didn’t explain how he deduced
his formula. We can’t be sure either he derived the answer to the
exercise from ready formulas, or he summed it up from practices
of steelyardmaking and application. He didn’t mention relations
among dead weight of steelyard, center of gravity, null point and
fulcrum. Although weights indicated by scale on beam of the steelyard
(numbers of scale marks) were presented, the concept ‘arm of force’,
i.e. distances from hangingpan point to a fulcrum and from spot
where moving weight is hung to fulcrum, was not clearly declared.
Therefore the numerical value of scale in his calculation was not
of an exact concept of distance, but they were equal to those representing
distance. Thereby what he focused on was algorithms, not mechanical
meaning of the problems. We should note, making procedures may not
be the same as mentioned above, if null point of steelyard overlap
with fulcrum of it. Craftsman should determine a fulcrum (null point)
first.
If the null point of scale does not overlap
with fulcrum, but on a point which is b away from fulcrum, formulas
established according to lever principle for exercises would be:
G×a = g×k×(b + W + w);
G×a = G×k×(b + W)
and G×a = W×(b + G) ×k
G×a = w×(b + g) ×k
It’s obvious that these two groups of formulas
may not be deduced from Cheng’s two formulas. Namely, in this case
Cheng’s formula would be wrong, at least, they are not precise.
When b is a small numerical value, they are approximate formulas.
The question is, whether we can make it
sure that Cheng’s and other old generation’s formulas derived from
some equation corresponding with to lever principle, whether it’s
possible that mathematicians bypassed lever principle and summed
up formulas expressing ratio directly from experience of steelyardmaking
or application of steelyard?
‘Suanfa Tongzong’, which was printed
in Qing Dynasty and now is kept in Beijing Library, consists of
12volume ‘Suanfa Tongzong’, 9volume ‘Suanfa Tongzong Guangfa’
and 11volume ‘Suanfa Tongzong Shiyi’, the latter two were written
by Fu Guozhu in Qing Dynasty.
In “Suanfa Tongzong Guanfa”, Fu deduced
three more exercises regarding steelyard from Cheng’s collection:[31]
There is a pig. Use new moving weight of 46 ‘liang’ and 8 ‘qian’,
and weigh the pig on a steelyard, then the pig weighs 67 ‘jin’.
When use the original moving weight, the pig weighs 120 ‘jin’ and
9 ‘liang’ and 6 ‘qian’. How heavy is the original moving weight?
Answer: 26 ‘liang’.
If weight of the original moving weight
is known, 26 ‘liang’, weight of the pig is 120.6 ‘jin’. The pig
would weigh 67 ‘jin’ if the moving weight is replaced with a heavy
moving weight. How heavy is the counterweight.
Answer: 46 ‘liang’ and 8 ‘qian’.
If weight of the original moving weight
is known, 26 ‘liang’, weight of the pig is 120.6 ‘jin’. Then weigh
the pig using a new moving weight of 46 ‘liang’ and 8 ‘qian’, how
heavy is the pig according to indication on beam of steelyard?
Answer: 67 ‘jin’.
In ‘Suanfa Tongzong Shiyi’, Fu Guozhu
concluded three exercises into a versatile formula like:[32]
The dividend, 3135 ‘jin’ and 6 ‘liang’, remains same no matter which
moving weight is used to weigh the pig. Therefore, the weight of
the original weight is received, when the dividend is divided by
weight of weighted object; the weight of the object weighed is received
when the dividend is divided by weight of the original moving weight
(as in the first case). If the dividend is divided by weight of
a new moving weight replacing the original one, a new weight value
of weighed object is received; if the dividend is divided by the
new weight value of weighed object, the weight of the new moving
weight is received (as in the second case).
Suppose G is weight received by the original
moving weight at the first time, g is weight received later. W is
weight of original moving weight, w is weight of moving weight used
later on. Weight of object weighed and distance between hangingpan
point and fulcrum (arm of force) didn’t change, product of the two
is 3135 ‘jin’ and 6 ‘liang’ i.e. (46.8×67 ‘jin’ or 26×120.6 ‘jin’),
so Fu’s formula may be put this way:
G×W = g×w
This new formula may be based on lever
principle, but prerequisite remains overlapping of locations of
fulcrum and null point.
k×G×W = k×g×w (k represents value of one ‘jin’ indicated by scale
mark)
‘Dividend remains same’ (原与今同实) equals
to ‘identical moment of force’, but concepts of ‘arm of force’ and
‘moment of force” were not clarified after all.
Cheng and Du didn’t mention ‘null point’,
could it be the answer that the two locations of null point and
fulcrums are overlapped or they overlooked this? If the steelyard
has two fulcrums, and weight of pan is stable, how to make two null
points of two corresponding lines of scale overlap their fulcrums?
Chinese mathematicians continued studying
algorithms concerning steelyard in Qing Dynasty (after 1644). Mathematical
books complied during prime reign of Kangxi, such as Fang Zhongtong’s
‘Shuduyan’ (1661), Du Zhigeng’s ‘Shuxue Yao’ (1681) and Tu Wenyi’s
‘Jiuzhang Luyao’ (completed during reign of Kangxi), included
similar algorithms.[33]
The 26th, 27th, 28th in ‘Subu’, the third
volume of ‘Shuxue Yao’ in tile of ‘quanzhong yifa’, ‘erfa’,
‘sanfa’ (the first algorithm, the second algorithm, the third algorithm
of weighing) accounted exercises regarding steelyard, issue concerning
location of ‘pingxing’ (null point) was especially mentioned.[34]
Quanzhong yifa (the first algorithm of
weighing):
Suppose weight of original moving weight is 26 ‘liang’, it can not
balance an object. Take another object of 46 ‘liang’ and 8 ‘qian’
to weigh the original object, result is 1072 ‘liang’. What is the
genuine weight of the original object?
Algorithm: 1072 ‘liang’ times 46
‘liang’ and 8 ‘qian’, product is 50169 ‘liang’. 50169 is divide
by 26 ‘liang’, Result is 1929 ‘liang’ and 6 ‘qian’, i.e. the genuine
weights of the object.
Explanation: ratio between weight of the
new moving weight and the original moving weight is identical with
the one between weight weighed using the new moving weight and genuine
weight of the object. Weight of the new moving weight is divided
by weight of the original moving weight, result is 1.8. Namely,
the new moving weight is 8/10 heavier than the original moving weight.
1072 plus 1072×8/10, we get 1929 ‘liang’ and 6 ‘qian’, i.e. weight
weighed by using original moving weight. Multiplication is processed
before division in calculation, but result is same.
Suppose W and w are separately weight of
the original moving weight and weight of new moving weight put on
later on, G and g are genuine weight of object and weight weighed
using the new moving weight. It’s obvious that the first sentence
of explanation was wrong: w/W≠g/G. The second sentence may be expressed
as:
G = g + g×(w/W 1)
i.e. G = g×W/w
These are formulas of Cheng and Fu.
‘Quanzhong erfa’ (the second algorithm)
is actually a repeat of Fu’s versatile formula:[35]
Suppose the original moving weight of a steelyard if lost. There
are two objects, the heavier one is 1929 ‘liang’ and 6 ‘qian’, the
lighter one is 46 ‘liang’ and 8 ‘qian’. Weigh the heavier one on
a steelyard using the lighter one as moving weight, the result is
1072 ‘liang’. How heavy should original moving weight of the steelyard
be?
Algorithm : 46 ‘liang’ and 8 ‘qian’ is multiplied by 1072
‘liang’, product is 50169 ‘liang’ and 6 ‘qian’. The value is divided
by 1929 ‘liang’ and 6 ‘qian’, result is 26 ‘liang’, i.e. the solution.
Explanation: Relation between 1929 ‘liang’ 6 ‘qian’ and 1072
‘liang’ is same as relation between 46 ‘liang’ 8 ‘qian’ and weight
of original moving weight. So answer is received through multiplication
and division.
‘Quanzhong sanfa’ (the third algorithm)
brings the issue into deeper level:[36]
Suppose the original moving weight of a steelyard is lost. There
are two objects whose weights are unknown are weighed on a steelyard.
Weight of the heavier one turns to be 52 ‘liang’ if using the lighter
one as moving weight; weight of the lighter one turns to be 13 ‘liang’
if using the heavier one as moving weight. How heavy should original
moving weight of the steelyard be?
Algorithm: Product found by multiplying two numerical value
each other is 676 ‘liang’. Then calculate for square roots, which
is 26 ‘liang’. Answer is received.
Explanation: Middle ratio of two numerical values is weight
of the original moving weight. Way can be found through calculation
for square roots of the product of two values. Another method is
weigh an object with another object of same weight as the weighed
object, indication shown on steelyard is weight of original moving
weight.
If ‘pingxing’ (null point) and ‘tisuo’
(fulcrum) are located on same point of beam of steelyard, results
received following the above three methods are approximate numerical
values. If they are located on different points, the bigger the
distance between the two, the bigger the error of measurement would
be. And even received result is quite different from genuine weight.
This should be noticed.
‘Middle ratio of two numerical is weight
of the original moving weight’ (两数之中率， 即原锤之重) is a common formula
to find out result, writer didn’t explain how it was received. It’s
not difficult to justify its rationale according to lever principle.
Suppose G and g are weight of the two objects
weighed, W is the weight of the original moving weight, a is distance
between hangingpan point and fulcrum (arm of force), b is interval
between every two scale marks that are close to each other. When
weigh the two objects taking them as moving weight for each other
separately, and null point overlap with ‘tisuo’ (fulcrum), followed
equals are received:
G×g×b = g×a
G×g×b = G×a
Use the original moving weight to weigh
weight of 1 ‘liang’, create another formula: 1×a = W×b, put the
above three equals together, deduce formula of Du Zhigeng:
W = √G×g, as G = g, W = G
“Tisuo” represents fulcrum (or lifting
cord). Wang Xieshan believes “pingxing” is the gravitational center
of beam of steelyard; when the beam is supported at the gravitational
center without external force, steelyard poises, so the gravitational
center is called ‘pingxing’.[37] In our opinion, “pingxing” stands
for null point, or the hangingpan point of system made of beam
of steelyard and pan, hook as well. Du’s formula works only in case
that null point and hangingpan point of the system are all located
on the point at which the ‘tishou’ (fulcrum) is. It’s logical that
explain ‘if they are located on different points, the bigger the
distance between the two, the bigger the error of measurement would
be. And even received result is quite different from genuine weight’
with opinion that ‘pingxing’ is null point. The tiny distance between
‘pingxing’ and ‘tishou’, was supposed made by errors in overlapping
of the two location and scalemaking.
Du Zhigeng’s description was more comprehensible
than the Cheng’s and Fu’s, reflecting Chinese mathematicians’ understanding
about the issue.
Six. European Algorithms for Lever Problems Introduced in the
17 Century
New exercises were not raised when European
algorithms about lever principle was introduced into China. The
new way (proportion algorithms) was used to solve the traditional
Chinese exercises, i.e. the exercises Cheng had calculated before.
Eightvolume ‘Tongwen Suanzhi Tongbian’,
translated and complied by Metteo Ricci and Li Zhizao (15651630),
which was printed in 1613. Content of this book mainly derived from
Epitome Arithmeticae Praticae (1585) compiled by C. Clavius (15371612)
and practical problems on ‘Suanfa Tongzong’.[38] Followed two
exercises were in a section named ‘biancefa’.[39]
There is an ivory. There is no big steelyard
that is big enough to weigh the ivory, the weight of the ivory exceeded
weighed capacity of a steelyard of small size. So when weighing,
besides the original moving weight of small steelyard, put on new
moving weight, then result indicated on beam of the steelyard is
67 ‘jin’. Data known are weight of original moving weight, 1 ‘jin’
and 10 ‘liang’; the new moving weight, 1 ‘jin’ and 4 ‘liang’ and
8 ‘qian’; then how heavy is the ivory according to the small steelyard.
Algorithm: Sum of weights of the original
moving weight and the new moving weight is first item of a proportion,
the second item of the proportion is the result of measuring, the
third one is the weight of the original moving weight. The first,
46 ‘liang’ and 8 ‘qian’ ; the second, 67 ‘jin’ ; the third, 26 ‘liang’;
the fourth, 120 and 3/5’ jin’.
Weight of an object weighted on a steelyard
is 8 ‘jin’ and 2 ‘liang’. As original moving weight of the steelyard
is lost, intend to cast a new moving weight to fit the steelyard,
but do not know how heavy the new moving weight. Now weigh the object
mentioned above with a new moving weight. Then outcome received
is 6 jin. What is the weight of the original moving weight?
[Algorithm:] At first unify unit of all data by conversing
them into “liang”. Weight of the object balanced by new moving weight,
96 ‘liang’, is the first item of a proportion; the second item of
the proportion is weight of new moving weight, 37 ‘liang’; the third
one is weight of the object balanced by the original moving weight,
130 ‘laing’, so the weight of the original moving weight can be
received. Converse result into number of unit of ‘jin’, after calculation.
The first, 96 ‘liang’; the second, 37 ‘liang’; the third, 130 ‘liang’;
the fourth, 27 ‘liang’ and 3 ‘qian’ and 3/13 ‘fenqian’ (namely,
1 ‘jin’ and 11 ‘liang’ and 3 ‘qian’ and 2 ‘fen’ and 7 ‘hao’, remainder
exists).
Except “pig” was replaced with “ivory”,
the problems and data of two exercises were identical with the exercises
in ‘Suanfa Tongzong’ (See pp.2930). Nor did Li and Matteo Ricci
use concept of ‘distance’ (arm of force). The difference between
two books is, Li and Matteo Ricci didn’t follow Cheng’s algorithm
to solve problems, in stead, they took European solution based on
proportion. Matteo Ricci was supposed to be versed in European method
based on proportion, while Li were familiar with method in ‘Suanfa
Tongzong’. They may sum up the two solutions, and made them into
words above.
The actual work which introduced European
lever knowledge from angle of mechanics were ‘Yuanxi Qiqi Tushuo
Luzui’ (1627), a collection translated and compiled by Johann Terrenz
(15761630) and Wang Zheng (15711644). The difference of their
work from other traditional Chinese technological books is that
they noticed theory behind technology, i.e. ‘surveying and mathematics’
(度数之学).[40]
The second volume of ‘Yuanxi Qiqi Tushuo
Luzui’ introduced lever principle and European algorithm with illustration,
establishing concepts of力 (force), 重(gravity or weight), 分 (distance):
section 915 ‘explanation on for balance’, section 1633 ‘explanation
for dengzi (steelyard)’, section 3448 ‘explanation for lever’
(fig. 20). ‘Explanation for balance’ was dealt equalarmed balance,
concentrating on structure and hangingpan point of balance. Steelyard
was convenient for weighing, while scale was precise, according
to the section 25. But the explanation for it seemed awkward. ‘Explanation
for lever’ was on common application ( such as crowbar) and calculation
of ‘force’ (weight or ability), basically, it was an expansion of
‘explanation for dengzi’.
‘Explanation for dengzi’ was dealt issue
of balance of lever, including calculation of weight (gravitational
force) and distance (arm of force). It was told: ‘dengzi’ (steelyard)
had two components, one was beam, another was ‘tixi’ (lifting cord)
(section 16). ‘Niu’(纽, lifting cord) was supposed to be ‘tixi’
( section 21). ‘Niuxin’ (纽心) should represent edge of fulcrum knife
for steelyard (section 22). ‘Zhong’ (重) stands for both object of
weight (socalled ‘zhongti’, 重体) and weight (section 23). Dead
weight of lever is a calculable factor for balance (section 23).
‘Deng’(等, equal) or ‘zhundeng’ (准等, actually equal) of ‘liangzhong’
(两重，two objects) on ‘dengzi’ means poise of objects of different
weight on both sides of lever, which was not identical as ‘xiangdeng’
(相等，equal) of ‘liangzhong’ (两重, two objects) on balance (section
17). ‘Dengliang’ (等梁, equal beam) represented a beam in balance.(section
23)
Lever principle was described in volume
2 in proportion, stressing ‘it’s foundation of science of weight,
different algorithms originated from it (fig.54):[41]
When a beam with two objects whose
weights are not same poises, ratio between weight of heavier object
and the lighter one equals to ratio between lengths of longer arm
of force and the shorter one of beam.
‘Yi’ (乙) weighs 8 ‘jin’, ‘jia’ (甲) weighs 2 ‘jin’, ratio between
them is 1:4. When beam with them on each end separately poises,
the interval from fulcrum to point ‘wu’ (戊) on the beam consists
of 4 sections, the interval from fulcrum to point ‘bing’ (丙) is
of one section, the ratio is 4:1 too. The two ratios are identical.
A piece of qualitative explanation was added in the 20th section
in volume 2: ‘the heavier and farther from fulcrum is the object
on the long part of beam, the faster falls it’. Then the writer
listed 13 examples of calculation. The 26th went like (fig.55):[42]
Two objects hung separately on either end of a beam, when balance
is achieved, where is the fulcrum located?
‘Jia’ (甲) weighs 6 ‘jin’ on point of ‘ding’
(丁), ‘yi’ (乙) weighs 2 ‘jin’ on point ‘wu’ (戊). The beam is divided
into 4 equal sections. Where is the fulcrum located?
Sum of weight ‘jia’ (甲) and ‘yi ‘ (乙) is
8 ‘jin’. Take European method of ratio.
the first, 8’ jin’, sum of weight of ‘jia’ (甲) and ‘yi’ (乙)
the second, 2 ‘jin’, weight of B
the third, 4 sections, whole length of the beam
the fourth, 1 section, distance between points of ‘ding’ (丁) to
‘bing’ (丙)
So the fulcrum required is located on point ‘bing’
(丙).
From section 41 of volume 2 there appeared
concept of 能力 (ability). The term stands
for effect of application of force relevant to the change of point
of application of force or arm of force (section 43) or intensity
of force ranked with unit of weight. (section 46).
While proceeding explanation for pulley,
wheel and spiral, the writers applied lever principle, but he didn’t
continue this principle to explain the 54 machines in volume 3.
‘Yuanxi Qiqi Tushuo Luzui’ was mainly
concentrating on issues regarding statics, didn’t touch topics,
such as trajectory and falling body, that represented new trend
of European mechanical knowledge. This was probably because Wang
Zheng preferred to applicable technologies.
Mathematicians in Qing Dynasty proceeded European algorithms when
they solved problems relevant to steelyard. During reign of Kangxi,
Fang Zhongtong picked out two exercises from ‘Suanfa Tongzong’
and put them into ‘subu’, the 22nd volume of ‘Shuduyan’, gave
tiles as ‘jiaochengshi’ and ‘jiaochuishi’.[43] Difference from
the original ones was that he took algorithm using ratio as in ‘Tongwen
Suanzhi’ and ‘Yuanxi Qiqi Tushuo Luzhui’. Mathematicians of
later ages still took over the European algorithm to solve traditional
Chinese problems relevant to steelyard.
Reference
1. Renn & Schemmel, Preprint 136: Waagen und Wissen in China,
Bericht einer Forschungsreise, Berlin: MaxPlanckInstitut fuer
Wissenschaftsgeschichte, 2000
2. 丘光明，中国度量衡，北京：新华出版社，1993年，第49页。[QIU Guangming, ZhongGuo Duliangheng
(Length, Capacity and Weight in Ancient China), Beijing, 1993, p.49]
3. 高至善，湖南楚墓中出土的天平砝码，考古，1972年第4期，第4245页。[GAO Zhishan, Balance and
Its Weights Unearthed in Chu Grave in Hunan, Beijing, 1972]
4. 丘光明，中国度量衡，北京：新华出版社，1993年，第70页。[QIU Guangming, ZhongGuo Duliangheng
(Length, Capacity and Weight in Ancient China), Beijing, 1993, p.70]
5. [汉]班固等，汉书，卷二十一（律历志第一上），北京：中华书局，1962年，第四册第969970页。第969页的《权衡篇》记载：“权衡者，铢、两、斤、钧、石也”，“二十四铢为两，十六两为斤，三十斤为钧，四钧为石”。[BAN
Gu, Han Shu, Beijing, reprinted in 1962]
6. 丘光明，中国度量衡，北京：新华出版社，1993年，第85页。[QIU Guangming, ZhongGuo Duliangheng
(Length, Capacity and Weight in Ancient China), Beijing, 1993, p.85]
7. [汉]司马迁，史记，卷六十七，仲尼列子传，北京：中华书局，1959年，第七册第2198页。[SIMA Qian, Shi
Ji, Beijing, reprinted in 1959]
8. [汉]戴圣撰，[汉]郑玄注，礼记，月令篇。据民国奉新宋氏捲雨楼影殿本《相台五经》本影印，见：中国科学技术典籍通汇，综合（一），郑州：河南教育出版社，1993年，第891页。[DAI
Sheng, Li Ji, annotated by ZHENG Xuan, see: ZhongGuo Kexue Jishu
Dianji Tonghui (ZGKXJSDJTH, General Collection of Works on Science
and Technology in Ancient China), Zhengzhou, 1995]
9. [唐]徐坚、韦述等，初学记，卷二十五，据明嘉靖十年安国桂坡馆刊本影印，中国科学技术典籍通汇，综合（二），郑州：河南教育出版社，1993年，第559页。[XU
Jian, WEI Shu, Chu Xue Ji, see: ZGKXJSDJTH, Zhengzhou, 1993]
10. [元]脱脱等撰，宋史，志第二十一（律历一），北京：中华书局，1977年，第14951497页。[Tuo Tuo, Song
Shi, Beijing, reprinted, 1977]
11. [元]脱脱等撰，宋史，志第二十一（律历一），北京：中华书局本，1977年，第14951497页。[Tuo Tuo, Song
Shi, Beijing, reprinted, 1977]
12. 丘光明，中国度量衡，北京：新华出版社，1993年，第122128页。[QIU Guangming, ZhongGuo
Duliangheng (Length, Capacity and Weight in Ancient China), Beijing,
1993, pp.122128]
13. 丘光明，中国度量衡，北京：新华出版社，1993年，第128页。[QIU Guangming, ZhongGuo Duliangheng
(Length, Capacity and Weight in Ancient China), Beijing, 1993]
14. 曾德昭著，何高济译，大中国志，上海：上海古籍出版社，1998年，第64页。[Alvaro Semedo, Da Zhongguo
Zhi, translated by HE Gaoji, Shanghai, 1998, p.64]
15. 吴承洛，中国度量衡史，1937年初版，北京：商务印书馆，1998年影印。第278页。[WU Chengluo, ZhongGuo
Duliangheng Shi (A History of Length, Capacity and Weight in Ancient
China), Beijing, reprinted in 1998, p.278]
16. 吴承洛，中国度量衡史，1937年初版，北京：商务印书馆，1998年影印。第330332页。[WU Chengluo,
ZhongGuo Duliangheng Shi (A History of Length, Capacity and Weight
in Ancient China), Beijing, reprinted in 1998, pp.330332]
17. 吴承洛，中国度量衡史，1937年初版，北京：商务印书馆，1998年影印。第351355页。[WU Chengluo,
ZhongGuo Duliangheng Shi (A History of Length, Capacity and Weight
in Ancient China), Beijing, reprinted in 1998, pp.351355]
18. 通县计量管理所，鉴定会文件之（一），木杆秤改制工作总结，1986年5月。[Weighing ApparatusOverhauling
Station of Tongzhou District, Jianding Hui Wenjian (1), 1986]
19. 通县计量管理所，鉴定会文件之（二），木杆秤改制修造工艺守则，1986年4月。[Weighing ApparatusOverhauling
Station of Tongzhou District, Jianding Hui Wenjian (2), 1986]
20. 丘光明，中国度量衡，北京：新华出版社，1993年，第7274页。[QIU Guangming, ZhongGuo Duliangheng
(Length, Capacity and Weight in Ancient China), Beijing, 1993, pp.7274]
21. [战国]墨经，墨翟学派著作之总汇。中国科学技术典籍通汇，郑州：河南教育出版社，1993年。现传本的《墨经》五十三篇中包括墨子后学的论著“经上”、“经说上”、“经下”、“经说下”四篇，前两者大约成书于公元前第4世纪，后两者大约成书于公元前第3世纪（参见：钱宝琮，中国数学史，北京：科学出版社，1981年，第16页）。[Mo
Jing (Mohist), see: ZGKXJSDJTH] Translated by Graham, see: A. C.
Graham, Later Mohist Logic, Ethics and Science, The Chinese University,
Hong Kong, 1978. p.388.
22. 钱宝琮，《墨经》力学今释，北京：科学史集刊，第八期，1965年。[QIAN Baocong, An Explanation
of Mechanics in Mohist, Beijing, 1965]
23. A. C. Graham, Later Mohist Logic, Ethics and Science, The Chinese
University, Hong Kong, 1978. p.388.
24. 戴念祖，中国力学史，石家庄：河北教育出版社，1988年，第201页。[DAI Nianzu, A History of
Mechanics in Ancient China, Shijiazhuang, 1988, p.201]
25. 钱宝琮，中国数学史，北京：科学出版社，1981年，第34页。[QIAN Baocong, A History of Mathematics
in Ancient China, Beijing, 1981, pp.34]
26. 钱宝琮，中国数学史，北京：科学出版社，1981年，第28页。[QIAN Baocong, A History of Mathematics
in Ancient China, Beijing, 1981, p.28]
27. [明]程大位，算法统宗（1592年），后识语。见：中国科学技术典籍通汇，数学（二），郑州：河南教育出版社，1993年，第1420页。[CHENG
Dawei, Suanfa Tongzong (General Collection of Algorithms), see:
ZGKXJSDJTH]
28. 严敦杰、梅荣照，程大位及其数学著作，明清数学史论文集，南京：江苏出版社，1990年，第2652页。[YAN Dunjie,
MEI Rongzhao, CHENG Dawei and His Works on Mathematics, Nanjing,
1990] 该文指出，《算法统宗》首先于万历二十二年五月由宾渠旅舍出版，次年由“书坊射利”的王振华翻刻。后世各本几乎都以王振华刊本为祖本。除十七卷本外，明代还有十二卷本。《中国科学技术典籍通汇》的影印了康熙五十五年刻本。笔者在北京图书馆查阅了程汝思先生据明荣观堂藏版辑《算法统宗》。
29. [明]程大位，算法统宗（1592年）。见：中国科学技术典籍通汇，数学（二），郑州：河南教育出版社，1993年，第1288页。[CHENG
Dawei, Suanfa Tongzong (General Collection of Algorithms), see:
ZGKXJSDJTH]
30. 王燮山，关于明清之际中国杠杆力学问题的算法，中国科技史料，第12卷（1991年）第1期，第5362页。[WANG Xieshan,
The Solution for Problems of Lever Mechanics in China Between the
Late Ming Dynasty and the Early Qing Dynasty, Beijing, 1991]
31. 傅国柱，算法统宗广法。见：王燮山，关于明清之际中国杠杆力学问题的算法。[FU Guozhu, Suanfa Tongzong
Guanfa, see: WANG Xieshan]
32. 傅国柱，算法统宗释义。见：王燮山，关于明清之际中国杠杆力学问题的算法。[FU Guozhu, Suanfa Tongzong
Guanfa, see: WANG Xieshan]
33. 屠文漪，九章录要，卷一，叶七至八，景印文渊阁四库全书，第802册，台北：商务印书馆，1983年，第863864页。[TU
Wenyi, JiuChang Luyao, see: Si Ku Quan Shu, Taibei, copied in
1983]
34. 杜知耕，数学钥（1681年），景印文渊阁四库全书，第802册，台北：商务印书馆，1983年，第148149页。[DU
Zhigeng, Shuxueyao, see: Si Ku Quan Shu]
35. 杜知耕，数学钥（1681年），景印文渊阁四库全书，第802册，台北：商务印书馆，1983年，第149页。[DU Zhigeng,
Shuxueyao, see: Si Ku Quan Shu]
36. 杜知耕，数学钥（1681年），景印文渊阁四库全书，第802册，台北：商务印书馆，1983年，第149页。[DU Zhigeng,
Shuxueyao, see: Si Ku Quan Shu]
37. 王燮山，关于明清之际中国杠杆力学问题的算法，中国科技史料，第12卷（1991年）第1期，第5362页。[WANG Xieshan,
The Solution for Problems of Lever Mechanics in China Between the
Late Ming Dynasty and the Early Qing Dynasty, Beijing, 1991]
38. 钱宝琮，中国数学史，北京：科学出版社，1981年，第236页。[QIAN Baocong, A History of Mathematics
in Ancient China, Beijing, 1981, p.236]
39. 利玛窦、李之藻，同文算指通编，卷一，据海山仙馆丛书本影印，中国科学技术典籍通汇，数学（四），郑州：河南教育出版社，1993年，第123124页。[Matteo
Ricci, LI Zhizao, Tongwen Suanzhi Tongbian, see: ZGKXJSDJTH]
40. 张柏春，王徵、邓玉函《远西奇器图说录最》新探，自然辩证法通讯，第18卷（1996年）第1期，第4551页。[ZHANG
Baichun, A New Study on ‘Diagrams and Explanations of Wonderful
Machines of the West’ Written by WANG Zheng and Johann Terrenz,
1996]
41. 邓玉函（Johann Terrenz）、王徵，远西奇器图说录最（1627年），卷二。王云五，丛书集成初编据守山阁丛书本影印，上海：商务印书馆，1936年，第142143页。[Johann
Terrenz and WANG Zheng, Diagrams and Explanations of Wonderful Machines
of the West , 1627, Shanghai, reprinted in 1936, pp.142143]
42. 邓玉函（Johann Terrenz）、王徵，远西奇器图说录最（1627年），卷二。王云五，丛书集成初编据守山阁丛书本影印，上海：商务印书馆，1936年，第148149页。[Johann
Terrenz and WANG Zheng, Diagrams and Explanations of Wonderful Machines
of the West , 1627, Shanghai, reprinted in 1936, pp.148149]
43. 方中通，数度衍，卷二十二，叶三，景印文渊阁四库全书，第802册，台北：商务印书馆，1983年，第522页。[FANG Zhongtong,
Shuduyan, see: Si Ku Quan Shu]
